Analisa Keandalan Instrumentasi Pada Lime Kiln Unit Menggunakan Metode Reliability Centered Maintenance (RCM) di PT. Indah Kiat Pulp and Paper Perawang
DOI:
https://doi.org/10.36722/sst.v9i2.2785Abstract
PT. Indah Kiat Pulp and Paper Perawang is a company that prioritizes paper production. There is a crucial unit known as the lime kiln within the company. Issues occurring within this unit often disrupt the overall production process. Therefore, conducting reliability analysis on the instrumentation of this unit is highly important. This research utilizes the Reliability Centered Maintenance (RCM) method. The objective of this study is to determine which devices within the lime kiln are most vulnerable to problems by calculating the Risk Priority Number (RPN) for each component, evaluating the reliability level of these devices, and providing optimal maintenance schedule recommendations. The research findings indicate the sequence of RPN values for lime kiln instrumentation from highest to lowest as follows: temperature sensor 336, on-off valve 288, flow transmitter 252, control valve 245, proximity sensor 240, pressure gauge 216, sensor indication of motorized damper 210. Furthermore, the reliability values of each instrumentation did not meet the threshold set by the Indonesian Industry Standard (SII), which is 0.7. Therefore, it can be concluded that maintenance action is required for these instrumentation devices. Maintenance schedule recommendations for temperature sensor are 252 days, on-off valve 294 days, flow transmitter 293 days, control valve 251 days, proximity sensor 293 days, pressure gauge 352 days, and sensor indication of motorized damper 353 days.
Keywords – Keandalan, Instrumentasi, Maintenance, Lime kiln, RCM.
References
M. Yoga and M. Mahar, “Peningkatan Hasil Produksi Kertas Menggunakan Pendekatan Descrete Event Simulation (Study Kasus Pt Xyz),†JISO J. Ind. Syst. Optim., vol. 3, no. 2, pp. 58–62, 2020, doi: 10.51804/jiso.v3i2.58-62.
L. Rosmainar, “Jurnal Review : Analisis Bahan-Bahan Alternatif Pengolahan Dalam Pembuatan Kertas,†J. Inkofar, vol. 1, no. 2, pp. 62–67, 2018, doi: 10.46846/jurnalinkofar.v1i2.18.
S. A. Dewi and E. Bima, “Faktor Faktor Australia Menetapkan Kebijakan Anti-Dumpig Terhadap Produk Kertas a4 Indonesia,†Moestopo J. Int. Relations, vol. Volume 2, no. https://journal.moestopo.ac.id/index.php/mjir/issue/view/173, pp. 184–200, 2022.
L. N. Safitri, I. Kemala, and Aslati, “Manajemen Krisis Pt. Indah Kiat Pulp and Paper Tbk (Ikpp) Perawang Terhadap Berkembangnya Isu Pencemaran Lingkungan,†J. Ris. Mhs. Dakwah dan Komun., vol. 1, no. 1, pp. 29–36, 2018.
K. F. Pratama, “Penentuan Efisiensi Kerja Alat Slaker Dan Causticizer Melalui Perolehan White Liquor Pada Recausticizing Dan Lime Kiln Plant-11 (RC-11),†Pekanbaru, 2019.
B. Eka, “Analisis Keandalan Instrumen Boiler Dengan Metode Reliability Centered Maintenance (Rcm) Di Pks. Murini Sam-Sam,†p. 2, 2021.
Kholistianingsih, I. N. Darmawan, and K. S. Valentino, “Analisis Failure Pada Veneer Rotary Machine Di Cv. Karya Purabaya Cilongok Kabupaten Banyumas,†Teodolita Media Komunkasi Ilm. di Bid. Tek., vol. 24, no. 1, pp. 12–22, 2023, doi: 10.53810/jt.v24i1.472.
A. Alsakina and A. Momon, “Analisis Perawatan Mesin Injection dengan Metode RCM pada Perusahaan Manufaktur,†STRING (Satuan Tulisan Ris. dan Inov. Teknol., vol. 8, no. 1, p. 20, 2023, doi: 10.30998/string.v8i1.16089.
R. M. Simanungkalit, S. Suliawati, and T. Hernawati, “Analisis Penerapan Sistem Perawatan dengan Menggunakan Metode Reliability Centered Maintenance (RCM) pada Cement Mill Type Tube Mill di PT Cemindo Gemilang Medan,†Blend Sains J. Tek., vol. 2, no. 1, pp. 72–83, 2023, doi: 10.56211/blendsains.v2i1.199.
D. F. Kurniwan, A. I. Juniani, and I. Munadhif, “Perancangan Alat Monitoring Komponen Kritis Mesin Tunnel Kiln Berbasis Mikrokontroller,†Conf. Saf. Eng., vol. 2, no. 2581, pp. 13–22, 2018.
V. D. Pramesti and A. E. Susetyo, “Analisis Penerapan Metode Reliability Centered Maintenance ( RCM ) Untuk Meningkatkan Keandalan Pada Sistem Maintenance,†IEJST (Industrial Eng. J. Univ. Sarjanawiyata Tamansiswa), vol. 2, no. 1, 2018.
Shalihin, “Analisa Keandalan Instrumen Pada Recovery Boiler Menggunakan Metode Reliability Centered Maintenance (RCM) PT.Indah Kiat Pulp and Paper,†Universitas Islam Negri Sultan Syarif Kasim Riau, 2021.
D. Kurniawan, H. Haryono, and T. Prihatiningsih, “Perbaikan Perawatan Mesin Rotary Lathe dengan Metode Reliability Centered Maintenance (RCM) Menggunakan Pendekatan Overall Equipment Effectiveness (OEE),†J. SENOPATI Sustain. Ergon. Optim. Appl. Ind. Eng., vol. 2, no. 2, pp. 82–91, 2021, doi: 10.31284/j.senopati.2021.v2i2.1488.
L. Theresia, G. Ranti, and Y. Widianty, “Implementasi Lean Reliability Centered Maintenance (RCM) untuk Meningkatkan Keandalan Mesin: Studi Kasus PT Pelita Cengkareng Paper (Implementation of Lean Reliability Centered Maintenance (RCM) to Increase Machine Reliability Case: Study of PT Pelita Cen,†J. IPTEK, vol. 7, no. 2, pp. 13–20, 2023.
H. Wibowo, A. Sidiq, and A. Ariyanto, “Penjadwalan Perawatan Komponen Kritis Dengan Pendekatan Reliability Centered Maintenance (Rcm) Pada Perusahaan Karet,†J. Ilm. Tek. Ind., vol. 6, no. 2, pp. 79–87, 2019, doi: 10.24912/jitiuntar.v6i2.4106.
T. J. Wibowo, T. S. Hidayatullah, and A. Nalhadi, “Analisa Perawatan pada Mesin Bubut dengan Pendekatan Reliability Centered Maintenance (RCM),†J. Rekayasa Ind., vol. 3, no. 2, pp. 110–120, 2021, doi: 10.37631/jri.v3i2.485.
M. Rinoza and F. Ahmad Kurniawan, “Analisa Rpn (Risk Priority Number) Terhadap Keandalan Komponen Mesin Kompresordouble Screw Menggunakan Metode Fmea Di Pabrik Semen Pt. Xyz,†Cetak) Bul. Utama Tek., vol. 17, no. 1, pp. 1410–4520, 2021.
A. D. S, E. Nursanti, and T. Priyasmanu, “Perencanaan Jadwal Pemeliharaan Mesin Cane Carrier Dan IMC Dengan Menggunakan Metode Reliability Centered Maintenance II (RCM II) Pada PG Kebon Agung,†J. Mhs. Tek. Ind., vol. 5, no. 1, pp. 1–10, 2022, [Online]. Available: https://ejournal.itn.ac.id/index.php/valtech/article/view/4514.
